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3D Printer Built 10 Homes in 24 Hours

ryot.org

41 points by triberian 12 years ago · 27 comments

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bri3d 12 years ago

This design actually seems pretty interesting - one of the advantages of additive manufacturing by printing is that the resultant parts can be made with a strong internal structure (triangles, honeycombs, etc.) while still being made of mostly air, an outcome that's difficult to achieve using molding/casting, forging, or subtractive manufacturing (milling).

I also suspect that the mostly-hollow walls have a decent R-value on their own.

I do wonder how this competes with straw bale / rammed earth, shipping containers, and other recycled, rapid prefab building manufacturing.

"Making cheap houses for the poor" seems to be a common design+architecture firm/student theme - does anyone know of any success/failure stories where these "cheap house" designs were applied in real life?

  • toomuchtodo 12 years ago

    > I do wonder how this competes with straw bale / rammed earth, shipping containers, and other recycled, rapid prefab building manufacturing.

    On labor? Much cheaper. And labor is typically the greatest cost.

    • Turing_Machine 12 years ago

      In First World countries, sure. In Third World countries, maybe not so much.

      A lot would depend on whether there was a local concrete industry.

      Edit: I'm not so sure that this is all that "eco-friendly" either -- cement production requires a lot of energy.

      That said, concrete is very durable (if made and poured properly) and might be a win in the long term.

      • toomuchtodo 12 years ago

        I should have said "skilled labor". Also, while cement production takes energy, it can be made in a carbon-neutral way. I'd argue its a win with regards to longevity vs energy input.

  • bkmartin 12 years ago

    This is very promising and on its way to commercial availability http://www.ruralstudio.org/initiatives/20k-house

  • hershel 12 years ago

    For the indian market Worldhaus.com has a roof/floor panels that reduce construction cost and time by around 40% and blocks that reduce construction time by 50%.

  • stcredzero 12 years ago

    Monolithic Domes did such a project in India. I have no idea how successful it turned out to be in the end.

carlosrt 12 years ago

The speed is what's impressive. One can build a structure in California for a similar price.

It seems people often over estimate the hard costs of construction in the first world. It's cheaper than people think.

In 2005, at the height of the building boom (labor was scarce) in Southern California, I built a 400 sq ft detached garage: Stucco, rolled composite roof, concrete slab, drywall, swiss coffee interior paint, garage door, and 30R insulation in the ceiling (well insulated).

Using all contracted labor.

Total cost: $5,500.

IOW, not much more than this 3D printed house. Building a house in 2.4 hours is the impressive part.

JoeAltmaier 12 years ago

Built on pre-existing foundation. No kitchen nor bathroom in evidence. So for 2nd-world poor housing, maybe.

  • Crito 12 years ago

    Without rebar, I am concerned with how well these structures hold up against earthquakes. There are places where earthquakes are not a significant consideration, but it is probably something that limits where this sort of tech could be deployed.

    Maybe there are alternative ways of increasing the tensile strength of the material that lend themselves to this sort of manufacturing. Incorporating some sort of fibrous material into the mix maybe?

  • Lambdanaut 12 years ago

    Right. The article refers to the fact that it may be of use to China's poor.

  • joshlegs 12 years ago

    3-d printed outhouse. boom, problem solved

  • bcoates 12 years ago

    They're just ahead of the curve, a century from now people will be amazed that 20th century first-worlders went to so much expense and effort to bring filth and vermin as close as possible to where they live.

    Water isn't cleaning the fecal bacteria off the toothbrush you keep in the same room as your toilet, your wall-to-wall carpeting is full of food crumbs that roaches love, etc.

    • JoeAltmaier 12 years ago

      I think there's a market for shared-bathroom shared-kitchen housing. Look at dorms, look at hotels in many countries.

    • joshlegs 12 years ago

      re: toothbrushes. Mythbusters did a pretty convincing job debunking this.

      as far as carpeting, sure it holds junk more than hardwood or tile, etc. But nobody's saying these folks should shag out their floors.

ChuckMcM 12 years ago

Not sure why this is currently front page. They could have built even better houses had they used what is referred to around here as 'tilt-up' construction. You pour a concrete foundation, You stake out four wall forms around that foundation and pour in the walls, when they cure you tilt them up and tie the tops together with steel. Boom, "instant" building with windows and doors.

  • bri3d 12 years ago

    The approach is somewhat novel and interesting, and it's the first time I've seen photos of an actual end-to-end implementation of the "3D print a house!!" trope. I do agree that it's probably impractical, but I found the approach fun to think about.

    I also think this has a few advantages over tilt-up:

    1) The resulting product is lighter, since the walls are mostly air rather than concrete. I suspect they could manufacture small houses at a factory and transport them by truck, without the construction overhead of other prefabricated home systems.

    2) The end product probably insulates better. With the right internal design to try to limit air movement (and thus natural convective losses), these walls look like they could have a decent R-value.

    3) Less space is required to print in-place or construct a manufacturing facility. Tilt-up requires enough space to pour the wall forms around the building in addition to room to utilize cranes and cherry pickers - an in-place gantry system for printing a house should only take (house+gantry) footprint rather than (house + height of house).

  • brenschluss 12 years ago

    Uh, because it's a new / interesting / powerful way of creating buildings that enables a vast degree of complexity and customization?

greesil 12 years ago

If only they could print something for me, the sophisticated urbanite. I will be very impressed when a high-rise condo can get squirted out the business-end of this thing.

Ah sweet: Future of Construction Process: 3D Concrete Printing

https://www.youtube.com/watch?v=EfbhdZKPHro

lotsofmangos 12 years ago

This is cool, it does seem unfortunate that Behrokh Khoshnevis and the University of Southern California haven't gone and done this already given how long they have been developing contour crafting, moon bases are great and all, but cheap housing is immediately practical and in dire need in California.

  • bkmartin 12 years ago

    California - You mean Everywhere, right? Because no state, province, country, etc is without a need for cheap housing.

    • lotsofmangos 12 years ago

      No, I was just meaning that there was a need relatively locally to where cement printing was under heavy development.

antisocial 12 years ago

The Latest - Miley Cyrus tweets from hospital

Guess where you can find that on the front page?

RYOT is exactly what an ideal news site should be.Hope it succeeds.

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